Setting the Global Standard

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When BSI were looking to expand their power test capabilities, they needed an electronic load that was up to standard.

The BSI (British Standards Institution) is the UK’s National Standards Body. They develop British, European and international standards around a wide range of products and services, as well as providing testing and certification services.

With the push for the automotive industry to electrify, a huge growth area has been testing and certifying EV chargers. Diesel and petrol pumps are compatible with virtually any relevant combustion engine vehicle, whereas the wide variety of EV chargers all require their own testing.

ETPS supplied BSI with three ELPA-SINE AC/DC electronic loads. The loads can operate independently, in single-phase parallel or three-phase configurations.

An Electrical Engineer at BSI said “EV chargers either have an AC or DC output. What makes the ELPA-SINE so useful is that we can test single-phase and three-phase AC chargers, as well as DC models, all with one system. This simplifies our test set-ups greatly.”

DC chargers typically provide the energy straight to the car without the need for conversion. This usually facilitates faster charging.

AC chargers require the vehicle to have an AC-DC converter onboard to charge the energy storage device. Although a slower charge is provided compared to DC, installation into existing infrastructure is often easier as the national grid is AC.

What makes the ELPA-SINE so useful is that we can test single-phase and three-phase AC chargers, as well as DC models, all with one system.

Electrical Engineer, BSI

Maintaining High Standards

When asked in what other areas the  electronic loads will be useful, an Electrical Engineer at BSI added “besides EV battery chargers, we envision using the ELPA-SINEs to test a wide range of products.”

“It’s crucial we are flexible for any major changes in standards or new market developments. The number of modes and configuration possibilities of the ELPA-SINE means we should be able to load test virtually anything conceivable up to high powers.”

“For example, the loads have inbuilt battery tests should we look to test the packs instead of the charger. The AC functions also allow us to test areas such as UPS transfer time and PV inverter efficiency”.

BSI have a long and prestigious history. Founded in 1901, they were the world’s first national standards body and remain a leading global standards maker.

Post Brexit their role has become even more important. CE is the standard for goods sold within the European Economic Area. Since leaving the EU, products sold within Great Britain can either have CE or UKCA certification, or both. 

The BSI are an approved body for UKCA, so can help minimise the headache of compliance to two similar but potentially divergent standards. 

Besides domestic services, BSI offers global solutions to more than 77,500 clients in 195 countries. Their testing and certification is used across a range of industry sectors: from aerospace to agriculture, medical to mining. 

In addition to the widely recognised kitemark, BSI also provides certification to other international standards such as ISO and IEC.

The number of modes and configuration possibilities of the ELPA-SINE means we should be able to load test virtually anything conceivable.

Electrical Engineer, BSI

Flexible Testing

A simplified diagram of the different set-ups BSI can achieve with their three ELPA-SINE units is provided below.

Configuration 1
3× Units Operating Independently, 
Each Unit:

  • AC: 11.25kW / 350Vrms / 112.5Arms
  • DC: 11.25kW / 500Vdc / 112.5A

Configuration 2
2× Units in Parallel:

  • AC: 22.5kW / 350Vrms / 225Arms
  • DC: 22.5kW / 500Vdc / 225A

1× Unit Operating Independently:

  • AC: 11.25kW / 350Vrms / 112.5Arms
  • DC: 11.25kW / 500Vdc / 112.5A

Configuration 3
3× Units in Parallel:

  • AC: 33.75kW / 350Vrms / 337.5Arms
  • DC: 33.75kW / 500Vdc / 337.5A

Configuration 4
3× Units in Three Phase Configuration:

  • AC: 3 × 11.25kW / 3 × 350Vrms / 3 × 112.5Arms
  • DC: 33.75kW / 500Vdc / 337.5A

About the ELPA-SINE

With seven dedicated operating modes, the ELPA-SINE is highly versatile. A leading or lagging power factor can be set with adjustments from unity to zero lagging or leading in 0.01 steps. 

Adjustable frequency is possible from 40-440Hz, making the units ideal for testing aerospace power sources.

The ability to also sink DC sources helps to ensure that the ELPA-SINE is the perfect all-round lab kit. Where most AC loads might only offer a basic DC function, the ELPA-SINE operates in CC, CV, CP, CR and even has a battery test function.

A four digit display simultaneously provides actual values taken by the load. Users can toggle between various measurements for: voltage, current, power, frequency, crest factor, power factor and harmonics.

Units are available with nominal powers from 1.8kW to 22.5kW. High voltage models up to 480Vrms/700Vdc are available. Units can be operated in master/slave up to 180kW. Several remote control interfaces are available.

If you’d like to discuss how the ELPA-SINE could supercharge your testing, then contact us today.

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